Casey and his team developed and built the second Tornado Intercept Vehicle, dubbed TIV 2, to be featured in their next IMAX movie and the Storm Chasers series.[13] Work began in September 2007 by forty welding students at the Great Plains Technology Center in Lawton, Oklahoma and was completed in time for the 2008 tornado chase season. TIV 2 was designed to address some of the problems experienced with the original TIV, namely its low ground clearance, lack of four-wheel drive, and low top speed. The TIV 2 has the ability to withstand wind speeds up to 130 mph (210 km/h) not deployed. Deployed, it can withstand a 250 mph (400 km/h) headwind. It is based on a Dodge Ram 3500 that was strengthened and converted to six-wheel drive by adding a third axle. After season two, the six-wheel drive system was modified to four-wheel drive.[citation needed] It is powered by a 6.7-liter Cummins turbocharged diesel engine, modified with propane and water injection to produce 625 horsepower (466 kW). This gives TIV 2 an estimated top speed of over 100 mph (160 km/h). Its fuel capacity is 92 US Gallons (348 L), giving TIV 2 an approximate range of around 750 miles (1,210 km). The body of TIV 2 is constructed of a 1/8-inch steel skin welded over a 2 in (51 mm) square tubing steel frame. The windows in TIV 2 are all bullet-resistant 1.63 in (41 mm) interlayered polycarbonate sheets and tempered glass. TIV 2 also features an IMAX filming turret similar to the one on the original TIV. The original TIV's air ride suspension mechanism was not used on TIV 2 in favor of six hydraulic skirts that drop down to deflect wind over the TIV to stabilize it and protect the underside from debris. It was also not originally equipped with hydraulic spikes.[citation needed] TIV 2 debuted on the second season of Storm Chasers, which began airing on the Discovery Channel in October 2008. Its initial performance did not go well, as it was plagued by mechanical failures, including several broken axles, which forced Casey to abandon TIV 2 and return to chasing in the original TIV until TIV 2's issues could be resolved.[7][14] Despite Discovery Channel showing that TIV 2 was out of commission for the majority of the season, TIV 2 could be seen chasing through to the end of the season, including the May 29, 2008 Kearney, NE tornado, though it was not shown in the series. In the fall of 2008, TIV 2 received several modifications, mostly focused on reducing the vehicle's 16,500 lb (7,500 kg) weight. To achieve this, less important areas of TIV 2's armor were converted from steel to aluminum while more vital areas were reinforced with supplemental composite armor consisting of thin layers of steel, Kevlar, polycarbonate, and rubber. In all, the weight reduction measures brought TIV 2's weight down to 14,300 lb (6,500 kg). The safety systems were also improved, with the three front wind flaps being consolidated into one skirt, and new hydraulic stabilizing spikes to further increase stability in high winds. Other modifications included additional doors that provided every seat position with an exit (wind skirts up or down), and a redesigned IMAX turret with 50% more windows. The third axle was disconnected from the drive train, thus changing TIV 2 to a 6×4 from its 6×6 design. The third axle now acts as a brace for the vehicle's weight.[7] The TIV 2 appeared again before the halfway point of the third season of Storm Chasers. In between seasons three and four of Storm Chasers, TIV 2 also appeared in an episode of another Discovery Channel series, MythBusters, wherein both the TIV 2 and the SRV Dominator vehicle operated by Reed Timmer of TornadoVideos.Net[15] were tested to determine their endurance to storm-force winds by being parked behind a Boeing 747 with the engines at full throttle. When tested at a wind speed of 160 mph (260 km/h), the TIV 2 had the driver's door pulled open, though this was due to human error, as Casey forgot to lock the door prior to the test. When tested again at 250 mph (400 km/h) (equivalent to an EF5 tornado), the TIV 2 suffered no ill effects other than the anchoring spikes being slightly bent; the Dominator ended up being blown approximately 50 feet (15 m), although it remained upright.[16] TIV 2 would intercept a tornado near La Grange, WY in 2009 which would be the intercept shot Casey needed for his IMAX film. Future chases in TIV 2 would be for b-roll footage of the TIV 2 and for his new IMAX film.
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